Upright Rack Roll Forming Machine
Introduction of Upright Rack
Upright Rack(also called Uprights or Upright Columns) vary in size and design depend on the load capacity and styles. Such as L Shape ( Light Capacity), C Shape (Medium Capacity), Special C Type for heavy Capacity. Holes(Tear Drop Design) and slots are punched during producing so that the load beams can be mounted into the Upright Racks. The heavy Upright Racks thickness up to 2.5mm.
The different sizes of the upright racks can be produced in one roll forming machine with holes and slot punched.
The Layout of Upright Rack Roll Forming Machine
Uncoiling–Punching Holes and Slots– Feeding and Guiding– Roll Forming– Cutting Off— Collecting.
M/C of Upright Rack Roll Forming Machine
Uncoiler, 3 Ton Capacity, Manual or Automatic.
Leveler as an option.
Power Punch Press or Punch Holes Device
Roll Forming Mill
Specifications of Upright Rack Roll Forming Machine
The uncoiler is for uncoiling the coil strips, which is passive
3 T Manual Uncoiler
Coil Inner Diameter: 400-530mm
Coil Outer Diameter: max 1500mm
Loading Weight: 3T
Uncoiling width: max 500mm
Passive uncoiling and manual loosen and tension
Leveling Machine us for leveling the strips be flatten before punching holes and roll forming.
Adjustable type Feeding: right and left, to feed the strips into a right position
Leveling type: upper 3 rollers, bottom 4 rollers
Leveling motor power: 3KW
Servo feeding and punching
The feeder and punch press us for punching the presion hole in a right position and fastly
Feeding type: Servo feeding
Width of the material: 0-200mm
Thickness of the material: 0-3.2mm
Feeding Power: 3KW
Feeding line height: 70-140mm
Max line speed: 200m/min
Capacity: 110 Ton
Stroke per minute : 60-90 s.p.m, and 50 s.p.m fixed
Die height: 410mm
Slide adjustment: 80mm
Main motor: 11*4( the punch press supplier offered)
Bolster area: 1150mm*600*110
Die cushion capacity: 6.3 Ton
Die cushion Stroke: 80mm
Roll Forming Machine
Rolling Stations:16 stations
Forming Speed: Approx. 10-15m/min.
Diameter of Shaft: 70mm
Material of Shaft: 45# steel
Material of Roller: GCR15 overquenching HRC58-62 and chroming of 0.05mm thickness
Transmission: By chain
Turkey Head: To Ensure the product be straight
Hydraulic Cutting Device
The Cut off unit is for cutting the racks into desired length
Material of Cutting Mold: Cr12Mov with quenched treatment HRC 60-62
Cutting Length and Quantity: Clients can set the length and quantity on the PLC touch screen
Hydraulic Station Power:11KW
Tolerance of Cutting Length: +/-2mm
The worker can set all the data of length, quantity, holes position on the touch screen which will control the machine
The worker input the length and quantity of the product through touch screen, the touch screen will show the working status of the machine.
Automatic stopping of the equipment after finishing setted producing.
Operating System Language: English and Chinese
Cutting length inaccuracy can be amended e
control Panel: Button-type switch and touch screen
Unit Of Length: Millimeter (mm)
PLC Brand: Panasonic PLC
Encoder: Omron Brand
Frequency Converter Brand: Yaskawa
Touch Screen: MCSG
Controlled System Power: Overload Protection
Voltage and Current: 415V, 50Hz, 3Phase