Cable Tray System is used to support insulated cables or wiring for power control, communication and distribution.
In the commercial and industrial construction, cable tray is widely used as an alternative to open wiring or cables conduit system. And they are very useful in situation where changes to a cable system are expected. Because new cables can be installed by laying them in the tray, instead of pulling them through a pipe.
Solid bottom cable tray
Ventilated cable tray
Ladder Tray
Cable tray cover
Channel cable tray
Nowadays, A Cable Tray Roll Former can produce both solid and ventilated cable trays, and also the cable tray cover.
Galvanized Steel
Stainless Steel
Aluminum
Use what material is based on where it will be used, Galvanized tray may be made of pre-galvanized steel sheet fabricated into tray. Or may be hot-dip galvanized after fabrication. When galvanized tray is cut to length in the field. And usually the cut surface will be painted with a zinc-rich compound to protect the metal from corrosion.
The whole line is consist of Uncoiler, Leveler, Servo Feeder and Punch Press, Roll Former, Cutoff Unit, Controlled Box, Collection Table.
Electric Uncoiling– leveling– Servo Feeding and Punching– Guiding–Roll Forming– Straightening– Tracking Cutting– Collecting.
3 Ton Electric Uncoiler
Maximum capacity: 3Ton
Minimum Inner Diameter: 508mm
Maximum Outer Diameter: 1500mm
Motor Power: 3KW
7-Roller Leveling
Leveling roller: Upper 3,underneath 4 (totally 7 rollers)
Diameter of leveling shaft: ¢80mm
Leveling Power: 3KW
Manual adjust, photo for reference only
Servo Feeder and Punch Press
Feeding type: Servo feeding
Width of the material: 0-200mm
Thickness of the material: 0-3.2mm
Feeding Power: 3KW
Feeding line height: 70-140mm
Max line speed: 200m/min
Model: APA-110
Capacity: 110 Ton
Stroke per minute : 60-90 s.p.m, and 50 s.p.m fixed
Stroke: 80
Die height: 410mm
Slide adjustment: 80mm
Main motor: 11KW*4
Bolster area: 1150mm*600*110
Die cushion capacity: 6.3 Ton
Die cushion Stroke: 80mm
Upper platform: 650*470*80
Bottom platform: 900*600*110
Forming Thickness: 1.0-2.5mm
Roll Forming Speed: 10-15m/min
Machine base adopt H Steel, welded, adopt iron cast pillar as the machine stands
Rollers Material: GCR15, quenched and tempered
Shaft Material: ASTM 1045, tempered, 75mm diameter
Motor Power of cable tray roll former : 15KW
Cable Tray Roll Forming Stands: 22 stands
Width Adjustment: PLC controlled automatically adjustment.
Drive type: By Chain or Gear Box
Cutting Type:Tracking hydraulic cutting. The machine will not stop while cutting.
Cutting Blade Material: Cr12Mov, Quench treatment, HRC58-62
Hydraulic Station Power: 15KW
Adopts PLC control technology, frequency adjust speed technology, realize the automatic production.
The worker can set the batches, length, quantity on the touch screen, then the cable tray roll forming machine will work automatically.
Operation type: Touching screen and Button
Using encoder to calculate the number and measuring the length
Electrical control: PLC frequency control system with touch screen
PLC: Panasonic Brand or Siemens
Encoder: Omron Brand
Touch Screen: MCGS or Siemens
Inverter: Yaskawa
Adopt aviation plug for easy connect the wiring
Golden Integrity have a full range of roll forming machine for cable tray system:
Solid bottom cable tray,
Ventilated cable tray
Ladder Tray
Cable tray cover
Channel cable tray.